The Print On Demand Challenge (Video)

2 min read

Decades in the print on demand industry has taught me there are valuable lessons to be learned from bitter experience.

In this video, I share what I believe is the essential print on demand challenge and reveal principles for achieving optimized manufacture.

So if you, or someone you know, cares deeply about ensuring every single item you produce and deliver doesn’t just meet demand, it exceeds expectations, watch the video and then reach out to me.

I help turn print on demand hope into reality.

Transcript

In print-on-demand, it’s critical that we have a get-it-right, first-time, every-time sort of attitude. Every fail, every missing order is a disruption to workflow that costs you money and risks your SLA. But it’s not easy to manage the demands of multiple product ranges, flexible production, diverse teams, tight timelines, and the many finishing workflows that you have, especially when you are manufacturing to tight SLAs. This is daily challenges striving to create repeat perfection that most people find super hard. Now I observe two critical drivers of why this scene is so hard. Firstly, most manufacturers have invisible sections in their workflow. And secondly, there’s no accountability, no chase down when things do deviate from your normal manufacturing process, so things just don’t get better. And I’ve seen this happen time and time again in both small plants as well as big ones. And that means that profits are hampered, customers are given less-than-perfect service, and business relationships are risked through SLA breaches. My view is that there are two foundation principles for optimized manufacturing. Firstly, that you need a no-islands policy. Every action by every person and every machine needs to be visible. And secondly, the visible information needs to be created. That means highly visible dashboards showing targets and how teams are performing needs to be part of your DNA. There’s a bit of subtlety to all of those principles. So if you’re interested in knowing more, send me a DM. I’m happy to share stories of how others have gone about it. So thanks. That’s it for this week. Go well. Bye. Bye.

See also  Peak season is over, reflections on site performance

Book a no cost consulting session

zensmart is showing A man in a dark polo shirt stands with arms crossed in a brightly lit factory or industrial workspace, surrounded by machinery, monitors, and shelves with boxes. with print workflow automation
Share:

Popular Posts

Book a demo or
a free consult

Most Popular Posts

2 min read
2 min read

Last week I wrote about a trade show conversation with someone stuck in year two

5 min read
5 min read
zensmart is showing A dashboard for ZenSmart shows order details for "Assembly," including order status, key dates, item image, progress graph, and matching barcodes—now updated in Release Notes: May 2026, Edition 1—with a scan confirmation message at the top. with print workflow automation

What’s new in ZenSmart this month Sammy Brent, CIO • 20 April 2026 • We

2 min read
2 min read
zensmart is showing Two people in work uniforms discuss a detailed workflow chart on a whiteboard in a print shop. The woman points out how the automation platform streamlines tasks, while the man in a safety vest listens. Large printers are in the background. with print workflow automation

I was at a trade show recently talking to an attendee who’d been trying to

3 min read
3 min read
zensmart is showing Illustration of connected cables from various icons like charts, calendars, and packages, merging into an automation hub. Text below reads: "Automation = no data islands—streamlined systems for seamless print on demand workflows. with print workflow automation

I had a conversation a few weeks ago with an apparel deco business running a

Find out how ZenSmart can create a smart, flexible manufacturing automation outcome for your business with big reduction to your costs.... or just get some advice!

Let's Talk :)

Whether you’re just exploring automation, looking for advice, or ready to book a ZenSmart appointment – we’re always up for a chat. Reach out and let’s talk.

Our Purpose

We have delivered print on demand automation solutions that have made a profound difference to some of the largest and most diverse factories in the world. Our vision is to make this capability available to all print on demand sites, from photo to merchandise, apparel to giftware – and sites from big to small, without the big up-front price tag. Your success will be our success.

Our details

Pictureworks Group Pty Ltd
ABN 28 119 011 933
trading as ZenSmart and ZenWorks LLC, a Delaware Corporation

Head Office:
Level 2 / 696 Bourke Street
Melbourne VIC 3000
AUSTRALIA
sales@zensmart.ai

Scroll to Top