ZenSmart Direct to Garment (DTG) Workflow Automation

In workflow terms DTG plants are special.  They use a pick-the-garment first workflow that flips the normal workflow process.  ZenSmart implements a super efficient workflow for DTG plants with automated picklists and pick scan-verification case combined with thermal job labels to trigger just in time print of the garment with no matching required by staff.  The results are striking – reduced labor per item, decreased costs and increased profits.  Experience the difference with Zensmart Apparel, your ultimate workflow automation solution for DTG success.

Perfect for:

  • T-Shirts
  • Hoodies
  • Hats
  • Totes
  • Jackets
  • Pillows
  • Socks
  • Scarves
  • Masks
  • Aprons
  • Sweatpants
  • Bandanas
  • Flags
  • Leggings
  • Shoes

...and so much more!

Since 2014, ZenSmart has been trusted by the world’s premiere print on demand fulfilment houses

Complete DTG workflow
automation from order to ship

The only truly end-to-end workflow automation platform for DTG apparel (and other) facilities

  1. Automatically pull your orders from Web2Print, Amazon, Taopix etc.
  2. Automatically download, clean and store your images
  3. Queue and Batch with other garments based on your business rules
  4. Print thermal job tickets and use them to oversee garment picking
  5. Automate imposition and RIP from picking action with timestamp collection*
  6. Scan job ticket at press to release pre-RIPped job
  7. Track and control the entire finishing process
  8. Match, combine and pack with partner lines
  9. Ship via integrated shipping providers
  10. Gain deep insights with business intelligence on every action

* where able

0 %
reduction in labour per unit
0 %
reduction in waste
0 %
decrease in production time

Transform your DTG workflow with ZenSmart’s innovative solutions. Our platform is designed to enhance every aspect of your operations, from order processing to scheduling and shipping integration. With ZenSmart, you can achieve unparalleled efficiency and growth in your DTG facility. Start your free trial today and discover the endless possibilities of creating products such as t-shirts, hoodies, hats, totes, jackets, pillows, socks, scarves, masks, aprons, sweatpants, bandanas, flags, leggings, shoes, and more. ZenSmart is your ultimate partner for DTG success.

Order Processing, Queueing and Batching

Effortlessly streamline your order management

With direct integrations to Amazon, Etsy, Taopix, Printbox and more, coupled with intelligent queueing and batching technology, ZenSmart makes it easy to standardize order metadata, organize workflow and optimize your order volume, regardless of the source.

Impose and release to print

Simplify your printing process with visual precision

ZenSmart Imposition offers a seamless standardization of input files, coupled with an intuitive visual designer interface utilising drag-and-drop functionality – all whilst maintaining efficient press release management, ensuring no job is overlooked.

Multi-block finishing

Tailored finishing workflows for complete operational transparency

Craft precise product flows aligned with your specific business demands and equipment – ensuring thorough tracking through every workflow stage, even for complex setups with multiple blocks and diverse requirements.

Combine and Dispatch

Integrated shipping solutions for singles and multis

Effortless shipping integration for all transactions regardless of unit count and product mix. From single packages to complex multi-department orders, ZenSmart streamlines your logistics management, saving you time and ensuring customer satisfaction.

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