ZenSmart Apparel

Fully integrated on-demand garment manufacturing.

Reach out and discover how your DTG, DTF, dye-sub, vinyl and embroidery production can be executed faster to lower cost.

Get started with a free 60-day trial and revolutionize your apparel production.

Perfect for:

  • T-Shirts
  • Hoodies
  • Hats
  • Totes
  • Jackets
  • Pillows
  • Socks
  • Scarves
  • Masks
  • Aprons
  • Sweatpants
  • Bandanas
  • Flags
  • Leggings
  • Shoes

...and so much more!

Since 2014, ZenSmart has been trusted by the world’s premiere print on demand fulfilment houses

zensmart is showing Logo for "district," featuring the initials "dp" in a stylized design. "district" is written in lowercase letters in a modern font. Below, there are the words "PHOTO - PRINT - DECOR" in a smaller font, indicating the services provided. The color scheme is blue. with print workflow automation
zensmart is showing Green circular logo with “B2C telecom” written in white letters. The letter "C" is stylized to resemble a telephone handset. with print workflow automation
zensmart is showing Logo of Printique, an Adorama company. The logo features a stylized heart on the left with horizontal lines forming the shape, followed by the text "PRINTIQUE" in uppercase, and below it, the text "AN ADORAMA COMPANY" in smaller uppercase letters. with print workflow automation
zensmart is showing Logo of Photobook Worldwide, featuring a blue square with a white lowercase "p" next to the text "Photobook Worldwide" in blue. with print workflow automation

Is your apparel workflow fully
automated from order to ship?

Apparel manufacturing can be ‘very’ complicated.

With multiple order sources and varying fabrics, colors, and styles that map to different machines and workflow combinations – manufacturing on time to least cost can be a major challenge. 

ZenSmart Apparel converts this complex challenge into an integrated, streamlined solution.  

ZenSmart automates everything from order retrieval to shipping and every stage between.  It batches orders to least cost, controls picking,  manages press submission and organizes pressing and accessorizing with perfect efficiency.  

It will save you money, deliver comprehensive oversight of your manufacturing operations and enable you to sleep better at night.

ZenSmart Apparel is a workflow automation software platform proven in sites from small to large.

0 %
reduction in labour per unit
0 %
reduction in waste
0 %
decrease in production time
zensmart is showing A smiling young woman with a messy bun sits at a desk in a cozy, well-lit room, looking at an apparel website on her laptop. The screen displays an image of a white T-shirt with the word "college" on it. Books and decorative lights surround her workspace. with print workflow automation

Automate your orders

Efficiency starts with getting and processing your orders in a wholly automated way.  ZenSmart is connected directly with major e-commerce platforms like Amazon, WooCommerce, Shopify, and OrderDesk and has a friendly API to connect MIS or other order sources.

Automate your manufacturing

ZenSmart Apparel with its intuitive Flow Designer makes it easy to define (or import) the SKU’s and fabric-style-color combinations required to create beautiful products for your customers.  With support for pick first-print second or print first-pick second workflows and full integrations with DTF, DTG, and Dye-sub presses and Embroidery –  production management becomes logical and easy to manage. 

zensmart is showing A man is standing in a storage area, organizing white T-shirts on shelves. He is holding one T-shirt in his hand and using a tablet, possibly for inventory management or DTG printing records. The shelves are lined with neatly folded clothes and boxes in the background. with print workflow automation
zensmart is showing A woman is standing at a t-shirt printing station, carefully adjusting a shirt under the heat press using DTF technology. She has long dark hair and a tattoo on her forearm. Shelves with printed t-shirts and colorful designs are visible in the background. with print workflow automation

Total efficiency - total control

Driving your manufacturing efficiency to peak performance is more than just getting the work to the printer.

ZenSmart optimizes queuing, batching and picking with clever innovations like optimized pick lists, virtual warehousing, pick verification, thermal job tickets (to tag garments) and full Bill of Materials support to ensure you stay on top of your costs.

Monitor productivity, control costs

As work builds and the number of garment styles grows, keeping on top of costs gets harder.  ZenSmart solves this by tracking the performance of every person and every machine in the plant. With comprehensive performance and fail rate monitoring, total cost control is only a click away.

zensmart is showing A man with glasses and a beard operates a computerized control panel in an industrial setting. Holding a tablet, he appears focused on the screens displaying various data and graphs related to automation software. The background shows machinery and equipment. with print workflow automation
zensmart is showing A person wearing a white t-shirt is sorting and preparing packages in a warehouse. They are placing items into clear plastic bins and working near a shipping label printer. Shelves with cardboard boxes and various apparel are visible in the background. with print workflow automation

Automate shipping

ZenSmart incorporates a richly featured ship platform with integration to a large number of major shipping platforms with dropship support.  Both a dynamic lookup and reverse auction ship selection capability ensure products are shipped at least cost to shipping SLA’s. ZenSmart will even look upstream at orders in WIP seeking other orders that can ship together further reducing cost.

Powerful Benefits

As business costs continue to grow and access to high quality staff remains tight, ZenSmart Apparel is designed to put you back in control.

ZenSmart Apparel delivers

  • Lower cost production
  • Increased productivity
  • Deep insight

With cost savings of up to 30% achieved at sites from small to large, ZenSmart Apparel is a ready-to-go solution that can deliver revolutionary performance gains.

Get started today with a free 60-day trial.

Introducing the ZenSmart platform

Order Processing, Queueing and Batching

Effortlessly streamline your order management

With direct integrations to Amazon, Etsy, Taopix, Printbox and more, coupled with intelligent queueing and batching technology, ZenSmart makes it easy to standardize order metadata, organize workflow and optimize your order volume, regardless of the source.

Impose and release to print

Simplify your printing process with visual precision

ZenSmart Imposition offers a seamless standardization of input files, coupled with an intuitive visual designer interface utilising drag-and-drop functionality – all whilst maintaining efficient press release management, ensuring no job is overlooked.

Multi-block finishing

Tailored finishing workflows for complete operational transparency

Craft precise product flows aligned with your specific business demands and equipment – ensuring thorough tracking through every workflow stage, even for complex setups with multiple blocks and diverse requirements.

Combine and Dispatch

Integrated shipping solutions for singles and multis

Effortless shipping integration for all transactions regardless of unit count and product mix. From single packages to complex multi-department orders, ZenSmart streamlines your logistics management, saving you time and ensuring customer satisfaction.

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