ZenSmart Apparel

Fully integrated on-demand garment manufacturing.

Reach out and discover how your DTG, DTF, dye-sub, vinyl and embroidery production can be executed faster to lower cost.

Get started with a free 60-day trial and revolutionize your apparel production.

Perfect for:

  • T-Shirts
  • Hoodies
  • Hats
  • Totes
  • Jackets
  • Pillows
  • Socks
  • Scarves
  • Masks
  • Aprons
  • Sweatpants
  • Bandanas
  • Flags
  • Leggings
  • Shoes

...and so much more!

Since 2014, ZenSmart has been trusted by the world’s premiere print on demand fulfilment houses

Is your apparel workflow fully
automated from order to ship?

Apparel manufacturing can be ‘very’ complicated.

With multiple order sources and varying fabrics, colors, and styles that map to different machines and workflow combinations – manufacturing on time to least cost can be a major challenge. 

ZenSmart Apparel converts this complex challenge into an integrated, streamlined solution.  

ZenSmart automates everything from order retrieval to shipping and every stage between.  It batches orders to least cost, controls picking,  manages press submission and organizes pressing and accessorizing with perfect efficiency.  

It will save you money, deliver comprehensive oversight of your manufacturing operations and enable you to sleep better at night.

ZenSmart Apparel is a workflow automation software platform proven in sites from small to large.

0 %
reduction in labour per unit
0 %
reduction in waste
0 %
decrease in production time

Automate your orders

Efficiency starts with getting and processing your orders in a wholly automated way.  ZenSmart is connected directly with major e-commerce platforms like Amazon, WooCommerce, Shopify, and OrderDesk and has a friendly API to connect MIS or other order sources.

Automate your manufacturing

ZenSmart Apparel with its intuitive Flow Designer makes it easy to define (or import) the SKU’s and fabric-style-color combinations required to create beautiful products for your customers.  With support for pick first-print second or print first-pick second workflows and full integrations with DTF, DTG, and Dye-sub presses and Embroidery –  production management becomes logical and easy to manage. 

Total efficiency - total control

Driving your manufacturing efficiency to peak performance is more than just getting the work to the printer.

ZenSmart optimizes queuing, batching and picking with clever innovations like optimized pick lists, virtual warehousing, pick verification, thermal job tickets (to tag garments) and full Bill of Materials support to ensure you stay on top of your costs.

Monitor productivity, control costs

As work builds and the number of garment styles grows, keeping on top of costs gets harder.  ZenSmart solves this by tracking the performance of every person and every machine in the plant. With comprehensive performance and fail rate monitoring, total cost control is only a click away.

Automate shipping

ZenSmart incorporates a richly featured ship platform with integration to a large number of major shipping platforms with dropship support.  Both a dynamic lookup and reverse auction ship selection capability ensure products are shipped at least cost to shipping SLA’s. ZenSmart will even look upstream at orders in WIP seeking other orders that can ship together further reducing cost.

Powerful Benefits

As business costs continue to grow and access to high quality staff remains tight, ZenSmart Apparel is designed to put you back in control.

ZenSmart Apparel delivers

  • Lower cost production
  • Increased productivity
  • Deep insight

With cost savings of up to 30% achieved at sites from small to large, ZenSmart Apparel is a ready-to-go solution that can deliver revolutionary performance gains.

Get started today with a free 60-day trial.

Introducing the ZenSmart platform

Order Processing, Queueing and Batching

Effortlessly streamline your order management

With direct integrations to Amazon, Etsy, Taopix, Printbox and more, coupled with intelligent queueing and batching technology, ZenSmart makes it easy to standardize order metadata, organize workflow and optimize your order volume, regardless of the source.

Impose and release to print

Simplify your printing process with visual precision

ZenSmart Imposition offers a seamless standardization of input files, coupled with an intuitive visual designer interface utilising drag-and-drop functionality – all whilst maintaining efficient press release management, ensuring no job is overlooked.

Multi-block finishing

Tailored finishing workflows for complete operational transparency

Craft precise product flows aligned with your specific business demands and equipment – ensuring thorough tracking through every workflow stage, even for complex setups with multiple blocks and diverse requirements.

Combine and Dispatch

Integrated shipping solutions for singles and multis

Effortless shipping integration for all transactions regardless of unit count and product mix. From single packages to complex multi-department orders, ZenSmart streamlines your logistics management, saving you time and ensuring customer satisfaction.

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