Business Strategy and Reducing Costs

Business and Strategy

zensmart is showing A smiling middle-aged man with glasses and gray hair sits at a desk in a modern, bright office, confidently overseeing factory management as colleagues work in the background. with print workflow automation

From my experience, a print-on-demand facility can manage up to around 75 units per day using manual workflow methods without

zensmart is showing White text on a dark purple background reads, "How's your Situational Awareness?"—prompting viewers to reflect on their skills, as highlighted in this situational awareness video. with print workflow automation

In this video post, Andrew Smith, Founder & MD at ZenSmart, explores how real-time workflow automation keeps you in control—even

zensmart is showing White text on a dark purple background reads “Dampening Error,” highlighting our POD team's commitment to continuous improvement. with print workflow automation

In this video blog, Andrew Smith, Founder | MD at ZenSmart, explores how adopting the principle of Kaizen—continuous improvement through

zensmart is showing White text on a dark purple background reads "Saving money in DTF,” highlighting how DTF can help you save money while being mindful of the environment. with print workflow automation

Andrew, (our CEO and my co-author in this newsletter), attended Impressions at the end of January 2025 and shared an

zensmart is showing White text on a purple background reads "Blockers and Barriers to Automation?" with animated icons highlighting common blockers to automation such as processes, skills, cost, resources, and resistance to change. with print workflow automation

Why is full automation in on-demand production still a rarity? This video uncovers three barriers holding back manufacturers from achieving

zensmart is showing White text on a dark purple background reads, "The Importance of Rhythm," highlighting key concepts in this engaging video for the POD series. with print workflow automation

Factory rhythm is one of the biggest cost drivers in print-on-demand. When production flows smoothly, costs stay low. When bottlenecks

zensmart is showing White text on a purple background reads: “Take Control of Shipping Costs.” Below, animated icons highlight how POD can help reduce shipping costs, with a truck, dollar sign, calendar, and price tag appearing in various colors. with print workflow automation

Shipping is typically 26%-50% of Cost of Goods Sold depending on which print on demand market segment you are in

zensmart is showing White text on a purple background reads "Agility in Manufacturing." Four white circular icons illustrate how agility in manufacturing enhances efficiency, adaptability, collaboration, and technology around the central message. with print workflow automation

In print-on-demand, agility isn’t just a cute marketing phrase —it’s a key capability. The more products, workflows, and options you

zensmart is showing White text on a purple background reads: "Difference Between Workflow and Automation—learn how streamlining your workflow or leveraging automation can boost efficiency. with print workflow automation

This week, Andrew Smith, Founder | MD at ZenSmart, breaks it down. Workflow is how work moves through a factory,

Find out how ZenSmart can create a smart, flexible manufacturing automation outcome for your business with big reduction to your costs.... or just get some advice!

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Whether you’re just exploring automation, looking for advice, or ready to book a ZenSmart appointment – we’re always up for a chat. Reach out and let’s talk.

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