Factory automation - from the front office to the factory

Tailor your Zen implementation according to your requirements. Licence a single Centre and solve a single problem or implement the complete suite and build a fully automated enterprise workflow integrated with your existing investments.

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Sophisticated queuing and print control

ZenSmart Process, Prep and Print Centres are the Core Centres - the minimum ZenSmart subscription. The Core Centres provides order integration, order processing, rule based smart queuing, and batching, plus Imposition Design and automated print submission to provide a complete to-the-press solution. It enables least cost agile manufacturing principles to be applied whilst keeping you compliant with all your manufacturing SLA's

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Automate plant workflow

The People Centre provides all of the tools to create and automate workflows after the press. It enables all staff to have unique profiles created and assigned to Stations that are integrated into workflows. Manual and automated barcode scans keep track of work and instruct where work needs to move next. Staff productivity and error rates are tracked and the integrated Quality Assurance App provides automated press re-submit for approved fails. Staff even have their own personal ZenSmart homepage and can see their and the business performance targets.

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Integrate machines into workflows

The Machine Centre provides all of the tools to integrate smart and optically driven machines into the workflow plus a complete machine maintenance program management solution. All designed to minimise operational costs and maximise machine yield. A wide range of existing integrations for Kolbus, Horizon, Technau, Sealed Air and other machines helps speed implementation, while powerful reporting tracks machine performance and availability.

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Track materials and understand costs

The Materials Centre carefully tracks material consumption, each sheet of paper, each piece of board consumed at the item level. It aggregates all reprints at the line and order level so that clear conclusions can be drawn around cost by Product Code, Product Group (and even customer) to provide unparalleled insight into what are the cost (and margin) drivers of your business.

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Implement least cost smart shipping

The Ship Centre enables powerful shipping rules to be defined to ensure product is shipped at least cost to shipping SLA's. It features innovations such as a pre-dispatch capability with upstream monitoring for potential shipping combination and both a dynamic look up and reverse auction ship selection capability.

The user friendly Ship Designer enables packaging, dates and ship provider selection to be designed into a single piece of ship logic. But in dispatch all the Ship team sees is a single super easy-to-use, barcode driven interface.

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Achieve unprecedented insight

ZenSmart processes your order data in real time and monitors the performance of that order through every stage of production to shipping. From press performance to people performance, the ZenSmart Performance Centre enables you to create reports and dashboards that provide insight into what is working well, what is not and where dwell and waste are building in your business.

It's a powerful tool, whose aim is simply to make you a more powerful, higher performance business.

Get started now

ZenSmart is ready to go now. A smart and flexible automation solution ready to connect the components of your business in new and innovative ways.

From order to final shipping, ZenSmart will transform how your business performs.

Reach out and let's talk about your unique requirements and what makes you different.

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Head Office: Level 2, 696 Bourke Street, Melbourne VIC 3000, AUSTRALIA
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